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before

Reformer Heater - Before Revamp

after

Reformer Heater - After Revamp

Item Units Before Revamp (operating) After Revamp
Capacity BPD 18,000 24,000
Heat Release MM Btu/hr 234 225
Stack Temp. °F 1,092 478
Fuel Consumption MSCFH 244 242.8
Fuel Savings $ / annum

5.8 Million *

*Based on $6.0 /MM Btu

FIS carried out the entire scope of activities from conceptualization to commissioning of this heater revamp. The heater was successfully commissioned in October 2002. After revamp, the thermal efficiency of this heater was increased from 66% to and the NOx emissions were reduced to less than 0.035 lbs Btu. The client is very pleased with the heater performance and has decided to go ahead with a similar revamp of their second reforming furnace.

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